Job Description:
JOB DESCRIPTION
Position: Product Applications Engineer - Tools
Department: Application Engineering
Reports To: Sr. Manager, Product Applications
Location: Fremont, CA
POSITION OVERVIEW / ROLE PURPOSE
The Product Applications Engineer - Tools plays a critical role in testing,
validating, and qualifying tools, fasteners, and related installation equipment
used with Nextpower tracker products. This role ensures that approved tools and
fasteners are compatible with Nextpower tracker systems, meet engineering and
quality requirements, and support safe, repeatable, and efficient field
installation.
By conducting Form-Fit-Function testing, tool and fastener qualification
testing, compatibility assessments, and vendor qualification testing, the
Product Applications Engineer helps ensure that Nextpower tracker products can
be installed reliably using approved tools, fasteners, torque methods, and field
procedures. This role partners closely with R&D Design Engineering, Quality,
Supply Chain, Field Applications, and Installation teams to identify risks
early, validate installation methods, and deliver customer-ready solutions.
KEY OBJECTIVES
QUALIFY TOOLS AND FASTENERS FOR NEXTPOWER TRACKER PRODUCTS
Test and approve tools, fasteners, and installation equipment to confirm
compatibility with Nextpower tracker components, assemblies, installation
requirements, and field-use conditions.
VALIDATE NEW PRODUCTS AND INSTALLATION INTERFACES
Ensure new product concepts, prototypes, and tracker components satisfy
engineering requirements, customer needs, installation expectations, tool access
requirements, fastener performance criteria, and safety standards.
TEST AND APPROVE UPDATED DESIGNS OF EXISTING OFFERINGS
Confirm revisions to existing components, assemblies, tools, or fasteners
maintain or improve system reliability, manufacturability, installation
repeatability, and compatibility with adjacent tracker parts.
QUALIFY NEW VENDORS AND MANUFACTURING SOURCES
Assess whether new suppliers of tools, fasteners, and related components can
consistently meet Nextpower’s design specifications, quality requirements,
installation needs, and manufacturing standards.
CORE RESPONSIBILITIES
TOOL AND FASTENER QUALIFICATION TESTING
* Conduct qualification testing of tools, fasteners, torque equipment, and
related installation hardware used with Nextpower tracker products.
* Evaluate compatibility between tools, fasteners, and Nextpower tracker
components, including access, fit, torque performance, clamp load,
installation repeatability, and field usability.
* Test torque tools, sockets, bits, drivers, Skidmore equipment, gauges, and
other installation or measurement tools to confirm suitability for approved
installation processes.
* Validate fastener performance across relevant tracker assemblies, including
engagement, seating, torque behavior, joint integrity, reusability where
applicable, and compatibility with mating parts.
* Develop and execute structured test plans for tool and fastener
qualification, including acceptance criteria, sample sizes, test conditions,
and documentation requirements.
* Identify tool or fastener failure modes, installation risks, ergonomic
concerns, and compatibility issues before release to field teams or
customers.
* Provide recommendations for approved tool lists, fastener specifications,
torque requirements, installation methods, and service procedures.
NEW PRODUCT TESTING & VALIDATION
* Conduct Form-Fit-Function testing on new concepts, prototypes, pre-production
assemblies, tools, and fasteners to confirm alignment with design intent and
installation requirements.
* Build representative test setups in the R&D yard to simulate tracker
installation, tool usage, fastening operations, and operational conditions.
* Evaluate whether product notes, installation manuals, fastener
specifications, torque requirements, and engineering requirements are
sufficient and accurate.
* Confirm that Nextpower tracker products can be safely and repeatably
installed using approved tools, fasteners, and installation methods.
* Identify design gaps, tool access issues, fastener compatibility concerns, or
installation-related failure modes and partner with R&D engineering to
resolve issues prior to GTM launch.
* Perform safety evaluations on new designs, tools, and fastener applications,
verifying compliance with internal and industry standards.
* Document all test results through structured data collection, analysis, and
professional test reports.
TESTING OF UPDATED / REVISED DESIGNS
* Validate updated designs of existing products to ensure manufacturability,
mechanical performance, installation repeatability, and compatibility with
system interfaces, tools, and fasteners.
* Review updated drawings, specifications, product notes, fastener
requirements, and installation instructions for completeness and ability to
achieve design goals.
* Test individual parts and full tracker assemblies to confirm they meet
functional requirements, installation procedures, torque requirements, and
approved tool compatibility.
* Assess the impact of design revisions on tool access, fastener fit, assembly
sequence, field installation time, and installation quality.
* Provide recommendations for improving installation instructions, product
notes, fastener specifications, approved tool lists, or design features based
on test outcomes.
* Replicate customer-reported tool, fastener, or installation issues in the R&D
yard and develop data-driven, field-ready solutions.
VENDOR QUALIFICATION & SUPPLIER ASSESSMENT
* Conduct Form-Fit-Function and qualification testing on first-article tools,
fasteners, and related components from new vendors to verify compliance with
Nextpower specifications.
* Verify adherence to drawings, product notes, fastener specifications,
material requirements, dimensional tolerances, and compatibility with
adjacent tracker components.
* Evaluate new vendor tools and fasteners for performance, consistency,
durability, installation repeatability, and suitability for field deployment.
* Travel to vendor facilities for onsite inspections, test reviews,
tool/fastener evaluations, and pre-production validations as needed.Provide
structured test feedback to Supply Chain, Vendor Quality, and Engineering to
support vendor qualification and sourcing decisions.
ADDITIONAL RESPONSIBILITIES
* Support R&D tracker installation sites by assisting with test setup,
construction activities, tool trials, fastener evaluations, and data
gathering.
* Lead or assist in building test fixtures, partial product assemblies, and
representative tracker sections for tool and fastener evaluation.
* Coordinate testing priorities with cross-functional teams and communicate
status updates clearly.
* Review, update, and validate installation manuals to ensure accuracy and
alignment with tested tool, fastener, and tracker assembly results.
* Support the creation and maintenance of approved tool lists, fastener
qualification records, test reports, and installation validation
documentation.
* Manage multiple projects concurrently, ensuring timely completion under tight
schedules.
* Maintain a strong commitment to safety during all testing, construction, tool
operation, fastening operations, and field activities.
QUALIFICATIONS
* 5+ years of experience in product testing, mechanical systems, fastening
systems, tool qualification, quality engineering, installation engineering,
or related field; or a BA/BS in engineering or related discipline.
* Strong proficiency in interpreting engineering drawings, specifications,
GD&T, product notes, fastener requirements, and installation documentation.
* Hands-on experience with measurement and testing tools, including torque
tools, Skidmore equipment, 3D scanners, thread gauges, calipers, sockets,
bits, drivers, and related installation equipment.
* Experience testing or qualifying fasteners, torque methods, mechanical
joints, installation tools, or field assembly processes is highly desirable.
* Familiarity with Arena, Jira, SolidWorks/CAD systems.
* Ability to safely lift up to 40 lbs. and work in outdoor R&D field
environments.
* Knowledge of Nextpower tracker products, solar tracker installation methods,
tools, and fastener applications is highly desirable.
* Availability for travel to vendor facilities and project sites up to 25% of
the time.
SKILLS & COMPETENCIES
TECHNICAL & ANALYTICAL
* Demonstrated ability to conduct rigorous tool, fastener, and product testing
and interpret results accurately.
* Strong analytical skills for evaluating mechanical performance, fastening
behavior, compatibility, installation quality, and failure modes.
* Ability to assess tool access, torque application, fastener fit, assembly
sequence, and field usability in tracker product applications.
* High attention to detail with strong documentation, reporting, and
data-presentation capabilities.
COLLABORATION & COMMUNICATION
* Excellent communication skills for conveying technical test results to both
technical and non-technical stakeholders.
* Proven ability to work cross-functionally with Engineering, Quality, Supply
Chain, Field Applications, Installation, and Vendor Quality teams.
* Customer-focused mindset with the ability to support field teams and address
customer tool, fastener, and installation issues.
EXECUTION & PROJECT MANAGEMENT
* Strong organizational skills with the ability to prioritize and manage
multiple concurrent tool, fastener, and product test efforts.
* Adaptability to evolving project needs, new technologies, new tools,
alternate fasteners, and changing design directions.
* Ability to work under pressure while maintaining high quality standards.
Nextracker offers a comprehensive benefits package. We provide health care
coverage, dental and vision, 401(K) participation including company matching,
company paid holidays with unlimited paid time off, generous discretionary
company bonuses, life and disability protection and more. Employees in certain
positions may be eligible for stock compensation. All plans are in accordance
with relevant plan documents. For more information on Nextracker’s benefits
please view our company website at www.nextracker.com
[http://www.nextracker.com/].
Pay is based on market location and may vary based on factors including
experience, skills, education and other job-related reasons. The annual salary
range for this position is $100 to $110K.
At Nextpower, we are driving the global energy transition with an integrated
clean energy technology platform that combines intelligent structural,
electrical, and digital solutions for utility-scale power plants. Our
comprehensive portfolio enables faster project delivery, higher performance, and
greater reliability, helping our customers capture the full value of solar
power. Our talented worldwide teams are redefining how solar power plants are
designed, built, and operated every day with smart technology, data-driven
insights, and advanced automation. Together, we’re building the foundation for
the world’s next generation of clean energy infrastructure.
Nextpower is an equal opportunity employer. We celebrate diversity and are
committed to creating an inclusive environment for all employees.
WE ARE NEXTPOWER