SORA FUEL
Sora Fuel aims to decarbonize aviation by converting air into affordable,
carbon-neutral jet fuel at scale with no feedstock constraints or adverse
impacts on agriculture. Our novel electrolysis technology directly converts
captured carbon into syngas without regenerating gaseous CO2, reducing the
energy required to utilize DAC-sourced CO2 by up to 90%. This provides an
economical pathway to carbon-neutral flight, potentially addressing >2% of
challenging-to-abate global emissions.
The company was founded in early 2024 and has closed over $20M of funding from
renowned toughtech investors including Engine Ventures, Spero Ventures, and
Inspired Capital. Since founding, the team has grown to include scientists and
engineers with a broad range of skill sets from electrochemistry and catalysis
to polymer science and mechanical engineering. Together, this team has scaled
our technology >800-fold, demonstrated a true prototype employing
commercial-scale cells, and developed scalable manufacturing processes for key
materials. We seek to continue building a diverse, collaborative team that
shares our enthusiasm and drive to meaningfully address climate change.
ROLE
Sora is seeking a visionary Principal Mechanical Engineer to spearhead the
mechanical design, engineering, and fabrication of our First-of-a-Kind (FOAK)
Sustainable Aviation Fuel (SAF) pilot plant. In this role, you will lead the
physical realization of an integrated facility that combines novel Direct Air
Capture (DAC) technology with a cutting-edge carbonate electrolysis system. You
will own the electrolyzer mechanical architecture as we transition from our
prototype system to a pilot system. You will take the design from concept
through physical fabrication and commissioning, turning advanced chemical
workflows into robust, operational industrial systems. As our Principal
Mechanical Engineer, you will bridge the gap between complex
electrochemical/chemical processes and robust industrial machinery. This is a
role requiring deep technical expertise, a get it done mindset, and the ability
to lead external vendors and lead and mentor internal team members
REQUIRED QUALIFICATIONS & EXPERIENCE
* Education: Master of Science (MS) in Mechanical Engineering
* Experience: 15+ years of progressive mechanical engineering experience, with
a proven track record of taking complex physical systems from concept to
successful field operation.
* Technical Domain Expertise: Direct prior experience designing and scaling
electrochemical systems, grid-scale battery systems, or closely related
multi-phase physical-chemical technology.
* Manufacturing Fluency: Deep knowledge of diverse fabrication methods
(machining, welding, sheet metal, custom casting) and geometric dimensioning
and tolerancing (GD&T).
* CAD Mastery: Expert proficiency in 3D modeling and product data management
software (e.g., SolidWorks) alongside Finite Element Analysis (FEA) for
stress and thermal optimization.
* Safety Mindset: Must anticipate risks, speaking up about hazards, and
prioritize long-term safety over short-term speed.
* Communication: Ability to communicate effectively and work in a fast-paced,
collaborative team environment.
* Core Values: Alignment with our core values of transparency, diversity,
collaboration, valuing people and development, and work ethic.
PREFERRED SKILLS
* Familiarity with carbon capture equipment, electrochemical cells, or chemical
process piping (ASME B31.3).
* Background in skid design and modular industrial plant layouts.
* Process Equipment Knowledge: Experience selecting and integrating industrial
balance-of-plant components, including pumps, compressors, heat exchangers,
and high-purity piping systems.
* Startup Agility: Prior experience working in fast-paced, venture-backed
hardware startups or highly innovative R&D environments.
KEY RESPONSIBILITIES
MECHANICAL DESIGN AND ENGINEERING
* System Architecture: Responsible for the mechanical design, layout, and
structural integration of the carbonate electrolysis system.
* Scale-Up Engineering: Translate bench-scale and custom-component designs into
a fully functional, containerized, or skid-mounted industrial pilot plant.
* Thermal & Fluid Systems: Design and optimize piping, custom manifolds, fluid
delivery networks and thermal management loops.
* Vendor & Fabricator Management: Select, vet, and manage external EPCs,
machine shops, and component suppliers to ensure rapid, high-quality
fabrication.
* Cross-Functional Leadership: Partner closely with Chemical Engineers,
Chemists,
* Mechanical and Electrical to ensure flawless mechanical-to-process
integration.
* Safety & Compliance: Must have a safety mindsetOversee compliance with
relevant
* pressure vessel, piping, and industrial safety codes (e.g., ASME B31.3, ASME
Section VIII).
* Hands-on Assembly & Commissioning: Build, test, troubleshoot, and commission
the pilot plant alongside the field team.
* Testing & Validation: Formulate test plans, mechanical commissioning
procedures, and safety checklists for newly fabricated platforms.
* Analysis: Analyze physical test data to iterate and optimize subsequent
hardware designs.
BENEFITS
* Competitive salary
* Incentive Stock Options
* Medical, dental, and vision benefits
* 401k match
* Commuter benefits