Tool & Die / Fixture Designer – Prototype Stamping
Synergy Prototype Stamping is seeking an experienced Tool & Die and Fixture
Designer with a strong background in prototype and low-to-medium volume sheet
metal stamping.
This role is ideal for someone who understands when simple, effective tooling is
the right answer — and when added complexity is justified. The successful
candidate will combine practical prototype-shop judgment with strong CAD and
tooling knowledge to balance speed, cost, functionality, repeatability, quality,
and real-world shop conditions.
Responsibilities
· Design prototype and low-volume stamping dies.
· Design check fixtures, check aids, welding fixtures, and assembly
fixtures.
· Support fast-paced prototype and early-production programs with
changing customer requirements and tight timelines.
· Make practical decisions between simple tooling that relies on skilled
job leaders and more detailed tooling designed for repeatability.
· Balance speed, cost, functionality, repeatability, safety, and
manufacturability in real-world shop conditions.
· Work from customer CAD data, drawings, sketches, specifications, and
other shop information to develop tooling needed to form and fabricate parts.
· Create and maintain accurate 3D models, 2D detail drawings, assembly
drawings, bills of material, and other design-release information needed for
internal or outside tool build.
· Apply sound tooling-design practices related to sheet metal forming,
clearances, tolerances, material flow, press requirements, access,
serviceability, and buildability.
· Interpret and apply GD&T, datum structures, tolerances, customer
specifications, and engineering changes when developing tooling and fixtures.
· Work closely with the shop foreman, Operations, Purchasing, Sales,
Project Management, Quality, and outside vendors to confirm scope, material,
timing, design intent, and build strategy.
· Participate in design reviews and identify manufacturability, tooling,
capacity, material, cost, timing, or quality concerns before release.
· Coordinate with internal toolmakers and outside vendors during tool
build, answer design questions, and provide revisions or clarifications when
approved changes are required.
· Support tool build, tryout, debug, dimensional correction, and final
buy-off; troubleshoot tooling or part-quality issues and recommend practical
design corrections.
· Maintain accurate revision control and update released or as-built
design data so current tooling information remains available for future work.
· Support estimating, feasibility reviews, and continuous-improvement
efforts when tooling knowledge can improve cost, timing, quality, or
manufacturability.
· Follow ISO 9001:2015 standards, procedures, and document-control
requirements.
· Complete all required paperwork and maintain accurate design and
project records.
· Communicate schedule risks, missing information, design issues, and
required decisions early enough for the team to act before they affect delivery.
· Consider programming time, machining time, tooling availability, and
shop capability when selecting design approaches so the design is not
unnecessarily complex or costly to manufacture.
· Support resolution of CNC/manufacturing issues involving tooling
geometry, machining access, tolerances, fixtures, setup, or design intent.
· Coordinate with CNC on current and upcoming jobs, including stock
requirements, material availability, machining priorities, and design questions
that could affect schedule.
· Design tooling with CNC machining strategy in mind, including stock
size, cutter access, setup limitations, tolerances, sequencing, and material
removal.
· Work closely with CNC programmers/machinists to ensure tooling designs
are practical to machine and efficient to program.
Requirements
Minimum 5 years of tool design experience.
Prototype or job-shop tooling experience.
Strong background in prototype and low-to-medium volume sheet metal stamping.
Strong understanding of sheet metal forming, stamping die construction, tooling
components, fixture design, tolerances, and practical shop-manufacturing
methods.
Ability to design using NX11, Fusion 360, KeyCreator, or other professional 3D
CAD authoring software.
Working knowledge of SpinFire or similar CAD-viewing/analysis software is
helpful for reviewing customer data.
Ability to interpret complex part drawings, 3D CAD data, GD&T, customer
specifications, and engineering changes.
Ability to develop clear, complete drawings and design-release information that
can be understood and built by internal toolmakers or outside vendors.
Ability to take tooling from concept through build, tryout, correction,
approval, and release.
Strong problem-solving, organization, and communication skills.
Ability to work independently, follow verbal or written direction, manage
multiple priorities, and work effectively as part of a team.
Strong customer relations and professional communication with customers,
vendors, and internal teams.
Working knowledge of Microsoft Word and Excel.
Commitment to quality, safety, customer service, and ISO 9001:2015 requirements.
Independent contractors are welcome to apply.
Alignment with all five Synergy company values:
Synergy – works well with others and supports the team.
Integrity – does it right, even when no one is watching.
Ambition – wants to get better and help the company grow.
Fun – enjoys the work and the people.
Ownership – takes responsibility and follows things through.
CNC programming knowledge is strongly preferred, particularly the ability to
understand toolpaths, machining strategy, and programming implications of
tooling geometry.
Ability to communicate effectively with CNC programmers and machinists and to
revise designs based on practical machining feedback.
Working knowledge of CNC milling and related machining processes, including how
design decisions affect programming, setup, cutter access, cycle time, and
manufacturability.
Compensation
Competitive and flexible.
Based on experience, contribution, and availability.
Open to hourly, salaried, or contract arrangements.
Typical range falls within market rates for experienced prototype designers.
Why Synergy
We’re a 14-year-old, young, and hungry prototype shop working with demanding
customers, tight timelines, and constantly changing designs. If you like
variety, challenge, and building practical solutions that you actually get to
see being used, you’ll fit in here.
Job Types
Full-time, Part-time, Temp-to-hire
Benefits
401(k)
401(k) matching
Health insurance
Paid time off
Professional development assistance
Tuition reimbursement
People with a criminal record are encouraged to apply.
Experience
Tool design: 5 years (Required)