Job Details: Job Location: Bonfiglioli USA - Hebron, KY, Salary Range: Undisclosed, There is NO Relocation Package and NO Company Employment Sponsorship available with this position. Thank you!
Overview:
The Process Engineer is responsible for establishing manufacturing processes, line and fixture concepts, material flow concepts, and floor layouts. The position would interface with Production, Customers, and Vendors providing support accordingly. Provide input concerning the ability and feasibility of manufacturing and assembling of product designs. This person must have the ability to participate in a cross-functional team for new/current program startup/improvement projects.
Principle Accountabilities:
Act as project process engineer on new/current program startup projects
Assist in Continuous Improvement programs and new Project roll outs (Policy & Procedure updates, ISO initiatives, LEAN concepts)
Plans and implements assembly process improvements using lean manufacturing techniques to meet cost, quality, scrap, labor and safety goals
Audit processes, reports and resolves non conformance
Develop program manufacturing processes, flow diagrams, and floor layouts using CME standards
Responsible for process FMEA and keeps current with product changes
Prepares and maintains equipment spare-parts list
Develop production equipment specifications
Develop production tooling line-ups and arranges for design builds, on-time delivery of tools, check and assembly fixtures
Conferring with vendors in determining product specifications and arranging equipment, parts, or material purchase, and evaluating products according to quality standards and specifications.
Prepare and maintain complete process instructions
Estimating staffing requirements, production times, and relative costs to provide data for operational decisions.
Working closely with manufacturing department to develop, coordinate, and implement technical training for employees.
Approve prints on new releases or changes to parts for acceptable manufacturing feasibility and realistic tolerance
Develop rework/repair procedures as needed
Ability and willingness to work nearly 100% of time on the floor to help determine and correct issues, improve processes, and create or maintain successful programs
Requires some domestic and international travel
Performs other tasks as may be required or requested.
Education/Experience:
Bachelor’s degree in Mechanical, Industrial, or Manufacturing Engineering
2 years engineering, preferably Automotive Assembly
Value Stream, Mapping, Line Balancing, and JIT Delivery
Planning and Troubleshooting new line startups
AutoCAD, Solidworks2/Pro-E
Familiar with APQP Process, FMEA, Control Plans and PPAP
Working knowledge of ERP/MRP systems (SAP experience required)
Knowledge and use of Microsoft Office, Word, Excel and Outlook
Competencies/Requirements:
Good decision-making abilities and leadership skills
Strong interpersonal skills with the ability to efficiently network and coordinate processes
Understanding of production flow principles and manufacturing processes
Highly motivated & energetic with a strong work ethic
Demonstrated ability to prioritize work load and meet multiple deadlines
Good verbal and written communication skills
Adherence to safety regulations within the workplace
Ability to work in an office and team environment
Job Type: Full-time
Experience:
Manufacturing: 2-4 years (Preferred)
Mechanical Engineering: 2-4 years (Preferred)
Benefits:
Health insurance
Dental insurance
Vision insurance
Retirement plan
Paid time off
Qualifications: